Every helmet we produce exceeds expectations in performance and reliability. We guarantee superior helmet quality that stands out for its durability, safety, and innovative design. Safety is our top priority, ensuring your company's reputation and your client's satisfaction every step of the way.
The outer and inner shell
Our helmets are meticulously crafted with a keen focus on eco-friendly materials, prioritizing durability and wearer comfort. The outer shell, composed of robust materials such as polycarbonate, ABS, or Carbon fiber, ensures unparalleled resistance to both impacts and corrosive chemicals. ABS plastic, in particular, stands out for its ease of machining and lower melting temperature, contributing to the helmet’s structural sturdiness and wearer comfort.
Get in touch
Achieving the right balance in EPS density is difficult. If too dense, the liner may not compress enough to absorb the impact; if too soft, it may not protect adequately.
It can take over 100 iterations to fine-tune the EPS properties, with extensive testing and data analysis required for each version.
Land's in-house EPS workshop allows for rapid adjustments and real-time testing. Failures in tests require adjustments in EPS density or thickness, leading to a cycle of redesign and retesting. The process is iterative, involving detailed analysis of why a design didn't pass and then using that data to improve the next iteration.
Get in touch
Meanwhile, the inner EPS foam layer provides exceptional shock absorption, cradling the user's head for optimal safety and comfort. To create the outer shell, we employ precision techniques like injection molding or pre-preg, ensuring that each helmet is tailored precisely to its design specifications. Our advanced in-mold technology further enhances the helmets, producing lightweight yet highly protective headgear.
Advantage: Injection molding is the most common modern method of manufacturing plastic parts; it is ideal for producing high volumes of the same object. High efficiency & precise, can realize automation operation. The products can be shaped by simple to complex, from small to big. What’s more, the injection products are easier upgrading. The technology is suitable for mass production with complex shape product and processing field. The mold lifetime is long, the cycle time is short.
Get in touch
Our highly skilled workers undergo rigorous training to employ special techniques for assemble various components of the helmet, including impact-absorbing, EPS liners, plush comfort interiors, and durable straps, ensuring every detail meets client’s specific requirements.
We also offer an extensive customization options to tailor your unique branding requirements. From incorporating logos, reflective stickers to crafting specialized packaging design.
With our extensive experience in helmet manufacturing, we offer bespoke solutions to meet client’s specific requirements. Our wide range of wide open mold collection are meticulously certified to meet stringent country standards such as: ISEA/ANSI Z89.1 TYPE I / TYPE II, CSA Z89.1, EN 397, EN 12492, AS/NZS 1801, with customization options available. Whether it is only adjusters, accessories or modular parts, we can tailor every aspect of your project.
Our in-house labs conduct rigorous safety tests for both sports and industrial helmets, including impact resistance, penetration resistance, and retention system strength. We also perform accelerated weathering tests to assess product lifespan and durability under harsh environmental conditions. Continuous batch testing throughout the production cycle maintains consistent quality and integrity. We ensure that each helmets meet the highest standards for performance, reliability, and longevity.
Collaborating with the Safety Equipment Institute (SEI), an ANSI-accredited organization, we offer an accredited testing and certification solution. This ensures that your Protective Helmet not only meets industry-recognized performance standards but also undergoes rigorous Quality Assurance audits conducted by SEI.
Our advanced production facilities operate under the guidelines of ISO-9001:2015 and are designed to meet high demand without compromising on quality. Every helmet we produce exceeds expectations in performance and reliability. We guarantee superior helmet quality that stands out for its durability, safety, and innovative design. Safety is our top priority, ensuring your company's reputation and your clients' satisfaction every step of the way.
Our professionally trained engineers execute projects in a build-to-print function where the client provides completed CAD and material specifications, and our engineers develop the manufacturing approach.
Development: Engineering, Tooling, Machining, Rapid Prototype, Material, Prepreg(Dry carbon) , Epoxy Resin, Plain weave/Twill weave.
Manufacturing: Autoclave Processing (Vacuum bagged), Oven-Cure, Heated Press, CNC Machining, Welding, Finishing (Glossy/Matte), Painting/silk-screening, Assembly and Testing.
We streamline decision-making without any intermediaries, allowing us to provide prompt responses. With USA-based sales team, we ensure swift and efficient communication, always keeping our clients' needs at the forefront.
CONTACT US
Our logistics team expertly manages the complexities of international shipping, customs clearance, and regional compliance, ensuring your orders are delivered on time and in perfect condition. We leverage advanced technology and local expertise to optimize shipping routes, reduce delivery times, and minimize costs.
CONTACT US
Understanding the specific needs of each region enables us to offer tailored services, including bulk orders, expedited shipping, and specialized packaging, ensuring our helmets meet the local and industry-specific requirements of our clients.
CONTACT US
Our commitment to quality and customer satisfaction drives our global distribution strategy. By partnering with Land Helmets, you gain more than a supplier; you gain a partner dedicated to your success, offering unparalleled support, from product selection to after-sales service.
CONTACT US
Land Helmets is actively expanding our presence in the US, Canada, Europe, and Latin America. We welcome new partners who share our commitment to providing high-quality, reliable safety equipment. Contact us to explore how we can work together to protect workers and grow your business in these strategic markets.
CONTACT US