R&D

Every great helmet starts with insight. That’s why research and strategy are the backbone of our development process—shaping each decision with purpose and precision.

We don’t just dive into design. First, we ask the right questions—what are the real-world risks? What do users truly need? And where is the market heading? By grounding innovation in science, user behavior, and industry trends, we uncover new opportunities to tackle impact challenges and explore emerging categories.

From competitive benchmarking and category analysis to staying on top of safety regulations, every step is designed to bring clarity to your concept and strength to your brand.

It’s a collaborative process. Feedback from users, partners, and field testing helps us refine the details—whether that’s better ventilation, a more secure fit, or lightweight comfort. We’re not just here to develop helmets—we’re here to build smarter solutions that actually make a difference.

Innovation can be messy, and tooling is expensive. That’s why we believe in testing early and often. Our team brings ideas to life through photo-realistic renders, rapid prototyping, and full-scale 3D printed models, helping you visualize and refine your helmet long before manufacturing begins.

Seeing the design in 3D offers real-world insight you can’t get from a sketch. It helps stakeholders give meaningful feedback, ensures your project stays on track, and lets us catch potential issues before they become costly problems.

This stage is where ideas get challenged, improved, and fine-tuned—so the final product doesn’t just look good, but performs exactly as intended and aligns with both user expectations and brand identity.

Getting from concept to a production-ready helmet takes more than just good design—it takes coordination, experience, and a hands-on approach. Our product development team works closely with you to make sure every detail lines up with your goals, timeline, and quality standards.

We know that real innovation happens when industrial design, engineering, and consumer insights come together seamlessly. That’s where the magic is—when all disciplines work in sync like a well-tuned machine. It’s not always easy, but that’s exactly where our team thrives.

As we develop and refine your helmet, we keep manufacturing in mind from day one. Whether it’s optimizing materials, adjusting wall thicknesses, or prepping for mold flow, we make sure the design doesn’t just look great—it’s ready for real-world production. That’s the heart of Design for Manufacturing (DFM).

You can use the best design software in the world and prototype endlessly—but without real-world testing, it’s all just theory.

That’s why we back our development with hands-on validation in our in-house testing laboratory. Here, we put helmet designs through the same impact and performance conditions they’ll face in the field. Whether it’s for industrial safety, sports performance, or specialized applications, we test early and often to catch issues, improve function, and make sure your product lives up to its promise.

We also work with accredited testing partners in the U.S. and internationally to build out a complete certification plan—so you're not just ready for the market, but fully compliant with the standards that matter.

We’ve built our manufacturing process with one goal in mind: scaling high-quality helmets without compromise. With years of hands-on experience, our team is trained to handle every step of mass production efficiently and precisely.

Our facility is equipped with dedicated assembly lines and automated processes, allowing us to produce more in less time—while maintaining consistent quality across every unit. All of our tooling is crafted from premium-grade steel, designed specifically for high-volume production runs. This reduces the risk of defects and ensures that each helmet meets the strict standards of safety, fit, and finish.

Everything is handled in-house, from mold making to final assembly. That means faster turnaround times, tighter quality control, and a smoother path from concept to finished product.

From the first sketch to the final product, our goal is simple: to help you create helmets people actually want to wear.

With full in-house capabilities, hands-on expertise, and a deep understanding of safety, comfort, and style—we turn bold ideas into certified, production-ready helmets that stand out in the market and perform in the real world.

Whether you’re starting from scratch or improving an existing design, we’re here to guide, support, and build alongside you—every step of the way.