R&D

In the first phase of our R&D Development process, we embark on a journey of 2D Flat Illustration. This stage is crucial as it allows us to translate your visionary ideas into tangible concepts, depicted through lines and shapes. By visualizing the helmet's outer shell, we effectively mitigate early risks in innovation, refining your vision with precision and clarity.

This approach facilitates flexible adjustments during the initial design phase, laying a solid foundation for the creative journey ahead. Together, we can develop your ideas into finished, ready-to-manufacture products, ensuring that every detail is meticulously crafted to meet your vision and exceed expectations.

During this phase, our engineered team focuses on designing the intricate internal structure of the helmet to meet various safety standards based on your company's requirements such as ANSI, CSA, EN, and more.

Leveraging advanced technology, we swiftly translate your concepts into detailed 3D CAD models. This allows us to visualize your design and generate precise data, enabling us to identify potential issues and make necessary adjustments before manufacturing.

In the prototype stage, our 3D helmet prototypes validate your concept and design, adding value and credibility to your project. With our dedicated team of technical experts, we swiftly turn your ideas into tangible products, showcasing our passion for excellence in every project.

Leveraging 3D rapid prototyping, we enable fast iterations, allowing thorough testing while reducing time to market and costs. Clear design intent is essential to address issues early, ensuring your project stays on budget and on-time.

We begin by creating tooling for each part of the helmet, meticulously selecting mold materials, designing cooling systems, and engineering ejection mechanisms to ensure optimal performance and longevity. Each component, from the ABS shell to the dual-density EPS liner and inner fabric padding, is precision-engineered to withstand the rigors of high-volume production while maintaining the highest quality standards.

Throughout this phase, various parts of the helmet are molded to create what we call the inner shell. The foam used for padding is carefully cut and shaped to ensure comfort inside the helmet. Additionally, we offer the option to use our public mold for modular accessories like ratchets, providing customization options for your helmet.

In our testing phase, our in-house labs facilitate various safety standards for both sport and industrial helmets. These rigorous tests evaluate factors such as impact resistance, penetration resistance, retention system strength, and more, ensuring the utmost safety and effectiveness of our helmet products.

Additionally, we conduct accelerated weathering tests to assess product lifespan and durability under harsh environmental conditions. Batch samples are continuously tested throughout the production cycle to maintain consistent quality and integrity. This multipoint quality control system ensures that our helmets meet the highest standards for performance, reliability, and longevity, providing users with unparalleled safety and peace of mind.

We believe in the power of partnership to create outstanding helmet solutions. By joining forces with Land Helmets, you're not just getting a supplier; you're gaining a dedicated R&D partner committed to bringing your vision to life. We look forward to embarking on this innovative journey with you and developing products that set new standards in safety, design, and comfort.